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Only Six Sigma news that matters.
Source: tmcnet.com
By RICHARD SNOW VP & Research Director at Ventana Research
Advances in technology, tools and an understanding of business processes all lead to a simple statement: You can make your contact center more effective and a more valuable contributor to the top and bottom line.
Ventana Research believes organizations can improve the operational performance of their contact centers by aligning the agents, the processes and systems being used to a common set of business-driven goals. To achieve this, organizations should follow a three-step process we call Understand, Optimize and Align.
To Understand, business managers acquire baseline information that can be used to measure their processes both currently and historically. To Optimize, they employ models and algorithms to create forecasts and plans that can change the way they view the contact center. To Align, they establish procedures for setting goals, scoring, notifying and automating the performance management process.
Managing operational performance in a contact center begins with determining what to measure, how to extract the data from which to derive the measures and how to apply the measures to improve performance.
What to Measure As regards what to measure and how to find data, most contact centers are managed tactically, focusing on transactional throughput. This approach is typified by the wallboards that display supposed key performance indicators, such as number of calls in each queue, number of calls processed today and average length of call. However, these numbers, taken directly from the telephone switching equipment, really indicate only the efficiency of the center, not its effectiveness in resolving the customers’ issues.
Likewise, companies look at agent performance, but again the measures are mostly transactional – average time taken to handle a call, number of first-time call resolutions, quality of call handling and the like. These performance-related metrics are derived relying on a basic Business Intelligence tool that can extract data from the switching equipment and case management software.
In today’s contact centers, quality measures typically are generated by recording calls, listening to them and subjectively grading how well the agents handled them. These assessments then can be used to shape the training of agents.
Business-Driven Metrics Developing business-driven metrics – in a sales environment, how many orders were completed, the average length of a call to complete an order or the comparative performance of agents against business-related goals – requires data from a combination of data sources, including the switching equipment and customer relationship management and enterprise resource planning systems. These metrics usually are available to the appropriate level of management and indicate the performance of the center, its team and individuals.
Today advances are being made in measuring and data analysis. Measures can be extended from one to another end of a process, across the enterprise. This capability assists in finding where a process is broken and therefore what action should be taken to improve its overall business performance.
For example, in a technical help desk environment such a measure might identify recurring calls about a common product fault, which could be passed back to manufacturing for correction; in a customer support environment, it might show that misleading marketing materials were generating calls. These uses of metrics represent a move toward analyzing why calls happen; isolating root causes can lead to corrective action that in turn can cut call numbers dramatically.
Analyzing Content Advances are occurring in another aspect of call center management as well. Many call-recording vendors are enhancing their products to analyze the content of calls automatically, even to the extent of tracking the pitch of the caller’s voice to try to determine his or her mood. Most of these tools also include the ability to "screen scrape" what the agent is doing at the desktop, a feature that can help improve the underlying support processes. For example, an examination may reveal that a particular category of data often is needed at the CSR desk but requires a number of keystrokes to access. This could lead to a redesign to make it easier to extract that data from a business application, speeding agent resolution of a call.
These products eliminate the need for manual analysis and can identify agent training needs and even evaluate true customer satisfaction automatically. In a Voice over Internet Protocol environment, it is possible to do all of this in real time, even to the extent of automatically alerting a supervisor to listen to a call and take control if need be.
Contact centers are notorious for both the diversity of technologies they contain and the proprietary nature of the individual pieces of equipment. In the past, extracting data from them required a lot of custom-built software and high degrees of cooperation among the many vendors, all of which were expensive.
ETL Tools Fortunately, this is changing. Tools to support extraction, transformation and loading (ETL) of data from one source to another, long a bottleneck, have become much more sophisticated. More importantly, new vendors that focus entirely on contact centers have brought to market software that makes it possible to extract data that previously was unattainable. Once the data is in a common repository, it is relatively easy to do cross-analysis, derive mature metrics and present them in ways meaningful to users.
With more mature metrics are available, the challenge is to use them to improve effectiveness as well as efficiency. Some observers suggest adopting the Six Sigma approach: set targets, measure and reduce variation at all stages until the measures fall within the targets, then repeat with more exacting targets.
The problem with doing that in a contact center is that degrees of variation at the outset are huge because they are people-related. So bringing about improvement is largely a people issue, which means three things are required: training related to individual performance, metrics related to the business objectives and an understanding of them internalized by the agents.
The contact center is one of the key interfaces with customers. As long as the metrics used to evaluate and manage it all relate to transactional efficiency rather than business effectiveness, no new technology will produce improvements in measures such as customer satisfaction and levels of up-selling. The tools are available today, but it is more important that executives set business- and customer-related goals for contact centers and that contact center managers change the processes and train agents to deliver against those goals.
PandCT.com ] Falmouth-based Watson-Marlow Bredel, the market leader for peristaltic pump technology, has gained recognition for its efforts in research and development by winning two awards for Product Design and Development at the Best Factory Awards, 2005.
Watson-Marlow Bredel was delighted to walk away with two of the four product development accolades on offer. Richard Green, group product manager, Watson-Marlow, says: "We're absolutely thrilled to have won these awards; it is testimony to our design team's hard work in implementing both cultural and procedural changes to the design processes. This recognition for gains already made is a real boost to everyone involved from all parts of the business. But it is only a staging post on a continuing journey towards the goal of being the perfect pump company."
Dean Palmer, editor of Eureka and awards judge, commented: "Watson-Marlow Bredel has made great strides in reducing the time it takes to design and develop new products. Using Design for Six Sigma on the firm's new 620 drive, the team managed to reduce the design implementation time (from terms of reference to launch) from 18 months for the predecessor (520 drive), to nine months."
Scooping both the Product Design and Development Award and the Design Cycle Reduction Design Cycle Award, these achievements are the result of considerable effort and investment being placed on the design and development of the company's peristaltic pumps.
These awards have been run by Cranfield University and Eureka for 13 years, with the design aspect introduced for 2005.
"Design for Six Sigma requires us to work differently. It's a complete culture change," says chief engineer Andrew Green. "All design unknowns have been eliminated before implementation and you have to work more closely with partners and suppliers. It's about acting on facts rather than hunches, with actual data driving the decision-making process."
Watson-Marlow Bredel has also introduced Quality Function Deployment research to produce market requirement specifications for all new products, analysing customer perception at key project stages. Design for Six Sigma techniques drive all other aspects of the process, including design of experiments, design for manufacture and assembly as well as routine problem-solving and conflict resolution.
Watson-Marlow, Falmouth, produces peristaltic pumps used in pharmaceutical and biotechnology industries as well as the production of food and beverage, packaging and print and construction and industrial processes, as well as water and waste treatment. The plant employs over 160 people, 19 of whom are involved in R&D (Research and Development), with further offices and production sites around the world.
For more information contact Mike Sullivan or Heather Beale, Watson-Marlow Bredel Pumps on Tel: 01326 370370 or Fax: 01326 376009.
TruckingInfo.com
In addition, completion of 4,600 Six Sigma projects has contributed to the company's record manufacturing efficiency."
10/26/2005 — "Paccar earned record net income for the third quarter and first nine months of 2005," said Mark C. Pigott, chairman and chief executive officer.
"This outstanding result is especially noteworthy as the company is celebrating its 100-year anniversary. All facets of the business reported strong results, highlighted by DAF growing share in Europe, Paccar Financial Services excellent performance and aftermarket parts and technology generating stellar results. Kenworth and Peterbilt Class 6, 7 and 8 sales and profits were records."
"Paccar's geographic diversification, disciplined business practices and innovative product breadth have been key success factors in the company's outstanding financial performance," added Pigott. "Over the past 10 years, Paccar has invested over $1.5 billion to fund capital projects which have enhanced the company's technology leadership, resulting in the highest product quality and customer satisfaction in the industry. In addition, completion of 4,600 Six Sigma projects has contributed to the company's record manufacturing efficiency."
For the third quarter of 2005, Paccar's net profit surged 24 percent to a record $304.8 million ($1.78 per diluted share) compared to the $246.7 million ($1.41 per diluted share) earned in the third quarter of 2004. Third quarter net sales and financial services revenues were $3.54 billion, 21 percent higher than the $2.92 billion reported for the comparable period in 2004. The company's third quarter 2005 results marked the 15th consecutive quarter in which the company achieved higher net income than the same period in the prior year.
For the first nine months of 2005, Paccar reported record net income of $820.3 million ($4.73 per diluted share), a 23 percent increase compared to $665.4 million ($3.78 per diluted share) in 2004. Net sales and financial services revenues for the first nine months increased 27 percent to a record $10.42 billion compared to $8.21 billion last year. For the nine months, the company earned an industry-leading after-tax return on beginning equity (ROE) of 29.6 percent. Included in Paccar's net income for the first nine months of 2005 is a one-time charge of $64 million ($.37 per diluted share) for income taxes associated with the repatriation of $1.5 billion of cash from its subsidiaries outside the United States.

GE Korea chairman Lee Chae-wook addresses the launch of “ecomagination,” the group’s new initiative for future growth in Korea, on the company’s annual community day event held at Pyongchang, Kangwon Province, on Oct. 21.
By Seo Jee-yeon Staff Reporter
It is common in Korea to divide corporations into domestic or foreign. This simplified classification, however, becomes meaningless in the era of globalization. There are no genuine domestic players any more except a small number of companies which produce and sell products locally.
In terms of foreign shareholdings, a number of Korean INCs can be recognized as foreign companies, considering their share ownership. For instance, some people argue Samsung Electronics is not a Korean company any more as foreign shareholdings exceed 50 percent.
Others favor giving Samsung Electronics the nametag of a global company, because of its overseas sales. The world's largest memory chip maker generated more than 80 percent of its revenue abroad as of the end of September this year.
Despite their brand recognition throughout the world, people scratch their heads when asked if they think Korea's leading companies are multinational companies like U.S.-based General Electric (GE) or L'oreal, a French cosmetics giant.
What is a multinational company? When you look up the word in the dictionary, it is defined as a company that does business in more than one country, usually by setting up branch offices. What more is needed to become a globally recognized multinational?
``Creating corporate vision to do business globally with integrity is one of the most important features of multinational companies,'' GE Korea chairman Lee Chae-wook said.
He made the remark in a meeting with reporters at the ``GE Day'' event held in Pyongchang in Kangwon Province on Oct. 22 with about 700 executives and employees of GE's legal entities in Korea.
GE Day refers to an annual community day hosted by GE affiliates in different countries. It aims to share the corporate vision with GE family members all around the world. In some countries, the event includes clients and civic groups.
GE Korea has hosted a GE Day event since 2002 to share GE's vision with GE family members in Korea and seek unity in the vision.
On 2005 GE Day, GE Korea addressed the company's new future vision, ``ecomagination''.
``Ecomagination'' is a new initiative that GE chairman Jeff Immelt announced last May to give direction to the company.
GE, the world's largest company by market value, has had an impact on the world business community with concepts like ``workout'', a method for busting bureaucracy and attacking organizational problems and ``six sigma,'' a method for process innovation.
Ecomagination, which combines two words-eco and imagination, is a new GE initiative to aggressively bring to market new technologies that will help customers meet pressing environmental challenges.
``The initiative represents GE's firm will to seek growth based on environmentally-friendly technology products, while making the company further socially responsible,'' Lee said.
Under ecomagination, GE said it will double its investment in research and development in cleaner technologies to $1.5 billion per year by 2010, up from $700 million in 2004.
It will also introduce more ecomagination products each year, doubling its revenues from products and services that provide significant and measurable environmental performance advantages to customers to at least $20 billion in 2010 with more aggressive targets thereafter.
The company will reduce its greenhouse gas emissions and improve is energy efficiency. Finally, it will keep the public informed about its progress in meetings these goals.
The communications department keeps GE employees updated to understand and learn the development of the corporate vision.
GE Day is a good tool to help employees grasp the corporate vision. A group of GE Korea employees from each legal entity in Korea staged a performance with the theme of ecomagination this year.
``As the world's most respected company, GE acts locally but thinks globally. The company respects the different cultures of each country where the company has a presence, but seek unity under the same vision,'' Lee said.
The company favors the talents of sharing the GE vision and implementing it with passion, according to Joh Byung-ryul, director of communications of GE Korea.
``To grow as multinationals, Korean companies need to learn how to create visions and implement them globally,'' Lee stressed, adding that one secret is to constantly learn from others with open mind.
``. GE continuously attracts the best business practices in the world. One of key task of GE management is to visit globally competitive companies, whether small or big, in person and study what we can learn form them,'' Lee said.
jyseo@koreatimes.co.kr
10-25-2005 18:58
Source: Jobwerx.com
The vacuum metallization process deposits a thin layer of metal on a wide array of substrates from plastics film to TV picture tubes.
The vacuum metallization process, used to deposit a thin layer of metal on a wide array of substrates from polyethylene terephthalate (PET) plastic film to TV picture tubes, relies on evaporation boats that heat aluminum and other metals to the vaporization point. In this extremely demanding production environment, evaporation boats must withstand temperatures of 1500 C or more, resist corrosion from different metals, and provide even wet-out for consistency of deposition on the substrate. GE's Advanced Materials' Quartz business has developed a new grade, in its Metallist* line of intermetallic composite (IMC) evaporation boats, that is intended to meet all these challenges while providing up to 65 percent longer life than competitive boats. The superior properties of GE's VaporStar* IMC evaporation boats can give manufacturers critical advantages including higher-quality end products, higher productivity, faster cycle times, and greater value.
“VaporStar IMC boats represent a true breakthrough in material science,” said Greg Strosaker, GE product manager, Ceramic Powders and Shapes. “First, by providing both high corrosion resistance and high wettability, our new VaporStar grade resolves the traditional dilemma of choosing between these two properties. Second, longer boat life means fewer changeovers and more production time. Finally, the boats' ease-of-use and higher operating stability deliver the potential for improving metallizing quality and yields. We believe these performance advantages will help customers become more competitive.”
 *VaporStar, Metallist, Classic, and StabilizerPlus are trademarks of General Electric Company. Click on photo for high resolution image. Using its Design for Six Sigma process, GE worked with a number of key customers throughout its development of the VaporStar boats, and conducted extensive validation with customers to substantiate that the benefits delivered by the boats were significant and present in real-world operating conditions, not just in a controlled laboratory environment. The company built a laboratory chamber to replicate customers' process environments and developed special tests to quantify wetting and corrosion characteristics. Quantitative field testing was conducted at more than 10 customer sites.
Results of these tests indicate VaporStar IMC boats provide up to twice the wettability of existing two-part boats with the same high corrosion resistance. Higher wettability leads to more consistent aluminum deposition and higher-quality metallized products. Further, VaporStar boats stay wettable throughout their life, even after the grooving and slag build up that is typical after long periods of metallization. These improvements can translate to longer life. When benchmarked against current products, the GE boats achieved up to 65 percent longer life vs. two- and three-part boats. Improved thermal shock resistance compared to other two-part products provides greater resistance to cracking during initial heating.
For operators, the increased wettability of VaporStar IMC boats means improved ease of use and better control over the metallizing process. Operators who participated in GE testing consistently reported greater plate uniformity and aluminum puddle stability over the complete life cycle of the VaporStar boats. GE is committed to helping customers discover the benefits of VaporStar boat technology in their processes, offering training on the use of VaporStar boats, benchmarking studies to define baseline performance of existing boats, and tests to demonstrate the improvements possible through VaporStar boats.
The VaporStar grade joins two existing Metallist products: Classic* IMC grade and StabilizerPlus* IMC grade. The new product is available immediately from GE, in typical resistivity ranges required for vacuum metallizing processes.
The Advanced Materials' GE portfolio includes silicone-based products and technology platforms, silanes, fused quartz, ceramics, sealants and adhesives. These material solutions are used as a catalyst for innovation in hundreds of consumer and industrial applications ranging from car engines to biomedical devices. Markets served include aerospace, agriculture, appliances, automotive, construction, electronics, furniture and furnishings, healthcare, home care, industrial, lighting, packaging, personal care, plastics, semiconductor, telecommunications, tire, transportation, and water purification. As a Worldwide Partner of the Olympic Games, GE is the exclusive provider of a wide range of innovative products and services that are integral to a successful Games.
Caterpillar Inc. Announces Record Third-Quarter Sales and Profits Amid Continued Strong Demand in Key Markets and Industries; Revises 2005 Outlook; Projects Another Year of Growth in 2006
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PEORIA, Ill., Oct. 21 /PRNewswire-FirstCall/ -- Continuing to meet strong customer demand worldwide, Caterpillar Inc. (NYSE: CAT) today reported third-quarter sales and revenues of $8.977 billion and profit of $667 million, or $0.94 per share. Both sales and revenues and profit per share are the highest in the company's history for a third quarter.
"Thanks to the hard work of our people around the world and the discipline of 6 Sigma, Team Caterpillar has again effectively responded to our customers' needs," said Caterpillar Chairman and Chief Executive Officer Jim Owens. "We met the challenges stemming from recent hurricanes with minimum disruption to our business and maximum responsiveness to the cleanup needs in the Gulf region and delivered the best third-quarter financial results in company history."
Sales and revenues of $8.977 billion were up $1.318 billion, or 17 percent, compared to $7.659 billion for the third quarter of 2004. The higher sales and revenues were driven by continued strong global demand and improved price realization.
Profit of $667 million, or $0.94 a share, was up 34 percent compared to profit of $498 million in the third quarter of 2004. Machinery and Engines operating profit as a percent of sales increased substantially -- 7.9 percent in the third quarter of 2004 to 10.5 percent in the third quarter of 2005. The increase was the result of improved price realization, higher sales volume and effective management of our period cost structure, somewhat offset by continued pressure on variable manufacturing costs.
"While we posted the best third quarter in our history, we still have opportunity to improve our operations. In particular, we have to work through capacity bottlenecks and need more focus on production processes to improve order fulfillment and supply chain efficiencies. To help move us faster along this path, we announced last week a new division to drive improvements in our production processes and order fulfillment capability," said Owens.
Outlook - 2005
The outlook for 2005 has been revised from previously reported levels. Sales and revenues are now expected to be up about 20 percent from 2004, and the profit outlook has been adjusted to reflect an estimated profit range of $3.85 to $4.00 per share.
The previous outlook reflected sales and revenues up 18 to 20 percent and profit per share of $4.00 to $4.20.
The revised profit outlook includes potential charges of approximately $100 million before tax that are likely to be incurred in the fourth quarter and an increase in the estimated annual tax rate from 29 percent to 30 percent. Potential charges of $100 million are related to changes in our dealer distribution software and a product realignment that are under consideration.
Preliminary Outlook - 2006
Sales and revenues in 2006 are expected to be up about 10 percent from 2005. The profit outlook for 2006 is an increase of 15 to 25 percent from 2005 from the middle of the profit range in the 2005 outlook.
Owens stated, "The company is well-positioned for continued profitable growth, with selected increases in capacity, a comprehensive rollout of new products and strong growth in our service businesses. Further, we will intensify our focus on order fulfillment and cost management. Caterpillar is ready for the challenges ahead."
(Complete outlook begins on page 11.)
For 80 years, Caterpillar has been building the world's infrastructure and, in partnership with our independent dealers, is driving positive and sustainable change on every continent. Caterpillar is a technology leader and the world's largest maker of construction and mining equipment, diesel and natural gas engines and industrial gas turbines. More information is available at http://www.cat.com/ .
Note: Glossary of terms included on pages 21-22; first occurrence of terms shown in bold italics.
Key Points
Third-Quarter Comparison
-- Third-quarter sales and revenues were the highest in Caterpillar history for any third quarter and the second highest quarter on record -- $8.977 billion.
-- Sales and revenues were 17 percent higher than the third quarter of 2004. Machinery sales increased 20 percent, Engines sales increased 11 percent and Financial Products revenues rose 21 percent from a year ago.
-- Third-quarter profit was the highest for any third quarter in company history, and second highest on record -- $667 million, 34 percent higher than the third quarter of 2004.
-- Machinery and Engines operating profit as a percent of sales increased substantially -- 7.9 percent in the third quarter of 2004 to 10.5 percent in the third quarter of 2005. The increase was the result of improved price realization, higher sales volume and effective management of our period cost structure, somewhat offset by continued pressure on variable manufacturing costs.
-- Compared with third quarter 2004, Machinery and Engines incremental operating profit as a percent of incremental sales was 26 percent.
-- The provision for income taxes reflects an increase in the estimated annual tax rate from 29 percent to 30 percent. The effect of increasing the estimated annual tax rate to 30 percent lowered third-quarter profit by $28 million.
Outlook
-- The 2005 sales and revenues outlook has been reaffirmed at the top end of the previous outlook and reflects an increase of about 20 percent from 2004.
-- The 2005 profit outlook has been revised and now reflects a profit range of $3.85 to $4.00 per share. The revised outlook includes $100 million of potential charges that are likely for the fourth quarter and a higher estimated annual tax rate.
-- Caterpillar expects 2006 sales and revenues to be up about 10 percent and profit per share to be up 15 to 25 percent from 2005.
General
-- Share repurchases totaled 3.6 million during the third quarter, bringing the year-to-date total to 22.1 million shares. With shares issued to cover options exercised, the net reduction of shares outstanding is 5.7 million shares year-to-date.
-- A question and answer section has been included in this release starting on page 16.
DETAILED ANALYSIS Third Quarter 2005 vs. Third Quarter 2004
[Link to see chart for Consolidated Sales and Revenues Comparison Third Quarter 2005 vs. Third Quarter 2004: http://www.cat.com/chart11005.gif ]
The chart above graphically illustrates reasons for the change in Consolidated Sales and Revenues between 3rd Quarter 2004 (at left) and 3rd Quarter 2005 (at right). Items favorably impacting sales and revenues appear as upward stair steps with the corresponding dollar amounts above each bar. Caterpillar management utilizes these charts internally to visually communicate with its Board and employees.
Sales and Revenues Sales and revenues for the third quarter of 2005 were $8.977 billion, up $1.318 billion or 17 percent from third quarter 2004. Machinery volume was up $572 million, Engines volume was up $118 million, price realization improved $503 million and currency had a positive impact on sales of $24 million, due primarily to a stronger Brazilian real compared with third quarter 2004. In addition, Financial Products revenues increased $101 million.
Sales and Revenues by Geographic Region
(Millions % North % % of dollars) Total Change America Change EAME Change 3rd Quarter 2004 Machinery $4,699 $2,597 $1,106 Engines(1) 2,476 1,100 747 Financial Products(2) 484 343 83 $7,659 $4,040 $1,936
3rd Quarter 2005 Machinery $5,648 20% $3,198 23% $1,199 8% Engines(1) 2,744 11% 1,299 18% 816 9% Financial Products(2) 585 21% 412 20% 85 2% $8,977 17% $4,909 22% $2,100 8%
Latin % Asia/ % America Change Pacific Change 3rd Quarter 2004 Machinery $422 $574 Engines(1) 214 415 Financial Products(2) 25 33 $661 $1,022
3rd Quarter 2005 Machinery $551 31% $700 22% Engines(1) 287 34% 342 (18%) Financial Products(2) 39 56% 49 48% $877 33% $1,091 7%
(1) Does not include internal engines transfers of $451 million and $387 million in 2005 and 2004, respectively. Internal engines transfers are valued at prices comparable to those for unrelated parties. (2) Does not include revenues earned from Machinery and Engines of $82 million and ($47) million in 2005 and 2004, respectively.
Machinery Sales Machinery sales in third quarter 2005 were $5.648 billion, an increase of $949 million or 20 percent from third quarter 2004. Sales were a record for the third quarter and were only slightly below last quarter's record high. Sales volume accounted for $572 million of the increase, price realization added $353 million and the remaining $24 million was due to currency. Sales gains benefited from a double-digit percentage increase in deliveries to end users, with all regions and most industries contributing to growth. Dealer machine inventories rose during the third quarter of 2005, but the gain was less than in last year's third quarter. Worldwide machine inventories, as measured in months of deliveries, were the same as a year earlier.
-- North America sales were up $601 million or 23 percent from third quarter 2004; sales volume increased $389 million and price realization added $212 million. Low mortgage interest rates and higher home prices pushed housing units under construction to the highest level since the early 1970s, and nonresidential construction benefited from record corporate profits. Higher output prices and increased production boosted mining.
-- EAME sales increased 8 percent or $93 million when compared to third quarter 2004. Improved price realization accounted for $65 million, sales volume added $26 million and the remaining $2 million came from the favorable impact of the stronger euro. Sales volume in Europe, where the economy was weak, declined slightly. Economies in Africa/Middle East (AME) and the Commonwealth of Independent States (CIS) benefited from higher commodity prices, particularly energy, and increased production of those commodities. Sales volume in both regions increased significantly.
-- Latin America sales rose $129 million or 31 percent from the same quarter last year -- $85 million from increased volume, $28 million from improved price realization and the remaining $16 million from a stronger Brazilian real. The region benefited from low domestic interest rates, increased capital inflows and growth in both mining and construction. Sales increased rapidly in Brazil, Mexico and Venezuela, and in most applications throughout the region.
-- Asia/Pacific third-quarter sales were 22 percent or $126 million higher than last year -- $72 million from higher volume, $48 million from improved price realization and the remaining $6 million due to currency. Fast economic growth in the region has boosted construction, and mining benefited from higher metals and coal prices. Sales in China continued to improve and were significantly above the year earlier quarter. Sales in Australia, where mining has boomed, also increased rapidly.
Engines Sales Engine sales were $2.744 billion in third quarter 2005, up $268 million or 11 percent from the third quarter 2004. Price realization accounted for $150 million, and sales volume added $118 million. Dealer engine inventory declined during the third quarter of 2005, compared to an increase in inventory during the third quarter of 2004. The decline during the third quarter of 2005 reduced the company's third-quarter sales growth compared to a year ago. Months of inventory relative to deliveries declined in all regions compared to third quarter 2004, as deliveries increased in response to market demand.
-- North America sales were up 18 percent. Engine sales to the petroleum sector surged 57 percent, primarily from continued growth in demand for reciprocating engines as a result of higher energy prices as well as a strong increase in sales of turbines and turbine-related services driven by higher demand for gas production and transmission. Engine sales to the electric power sector were up 48 percent, with widespread increases in demand for generator sets to support business investments in standby power driven by healthy corporate profits. On-highway truck engine sales increased 3 percent, fueled by high freight demand and continued fleet replacements. Marine engine sales were up 56 percent with strong demand for workboat vessels to support petroleum production.
-- EAME sales increased about 9 percent. Electric power engine sales were up 16 percent with widespread strong demand for prime and standby generator sets. Engine sales into the marine sector were up 8 percent with ongoing demand for inland waterway and port support vessels. Petroleum engine sales dropped 18 percent, as decreased sales for gas transmission projects in Europe more than offset an increase in projects for offshore oil production in the AME region. Engine sales to the industrial sector decreased 2 percent, impacted by some Original Equipment Manufacturers' (OEMs) vertical engine integration and reduced demand for agricultural equipment.
-- Latin America sales were up 34 percent. Petroleum engine sales increased 41 percent from increased sales of turbines and turbine- related services, primarily for Mexico offshore oil production projects. Electric power engine sales were up 27 percent, benefiting from increased investment in generator sets for electric reliability, communications applications and rental fleets.
-- Asia/Pacific sales were down 18 percent. Marine engine sales were up 38 percent due to continued shipbuilding growth supported by increased freight tonnage. Petroleum engine sales were up 20 percent, primarily due to growing demand for reciprocating engines to support production. Engine sales to the electric power sector dropped 46 percent, primarily due to reduced opportunity for load management generator sets in China, as improved electricity availability and demand management efforts reduced the demand for generator sets.
Financial Products Revenues Financial Products revenues were $585 million, up $101 million or 21 percent from third quarter 2004. The increase was due primarily to a $61 million favorable impact from continued growth of Earning Assets and a $26 million impact of higher interest rates on new and existing finance receivables at Cat Financial.
[Link to see chart for Consolidated Operating Profit Comparison Third Quarter 2005 vs. Third Quarter 2004: http://www.cat.com/chart21005.gif ]
The chart above graphically illustrates reasons for the change in Consolidated Operating Profit between 3rd Quarter 2004 (at left) and 3rd Quarter 2005 (at right). Items favorably impacting operating profit appear as upward stair steps with the corresponding dollar amounts above each bar, while items negatively impacting operating profit appear as downward stair steps with dollar amounts reflected in parentheses above each bar. Caterpillar management utilizes these charts internally to visually communicate with its Board and employees.
Operating Profit Third-quarter operating profit improved $277 million, or 42 percent over a year ago, driven by higher price realization and sales volume partially offset by higher core operating costs and retirement benefits. Core operating costs rose $303 million from the third quarter of 2004, primarily due to a $236 million increase in manufacturing costs. Approximately 60 percent of the manufacturing cost increase was attributable to variable costs due to material, volume-related inefficiencies and increased freight and expediting costs. The remainder of the manufacturing cost increase was due to an increase in period manufacturing costs associated with building our products. Non-manufacturing related core operating costs were up $67 million -- a result of higher Research and Development (R&D) and Selling, General and Administrative (SG&A) expenses to support product programs and the growth in volume. As a percent of sales, the total of SG&A and R&D expenses were lower than in the third quarter of 2004.
Operating Profit by Principal Line of Business
3rd Quarter 3rd Quarter Change Change (Millions of dollars) 2004 2005 $ %
Machinery(1) $411 $615 $204 50% Engines(1) 155 265 110 71% Financial Products 132 123 (9) (7%) Consolidating Adjustments (35) (63) (28) Consolidated Operating Profit $663 $940 $277 42%
(1) Caterpillar operations are highly integrated; therefore, the company uses a number of allocations to determine lines of business operating profit for Machinery and Engines.
Operating Profit by Principal Line of Business
-- Machinery operating profit of $615 million was up $204 million, or 50 percent, from third quarter 2004. The favorable impact of improved price realization and higher sales volume was partially offset by higher core operating costs and higher retirement benefits.
-- Engines operating profit of $265 million was up $110 million, or 71 percent, from third quarter 2004. The favorable impact of improved price realization and higher sales volume was partially offset by higher core operating costs and higher retirement benefits.
-- Financial Products operating profit of $123 million was down $9 million, or 7 percent, from third quarter 2004. Cat Insurance experienced a $15 million decrease primarily due to less favorable reserve adjustments in 2005 than in 2004. In addition, there was a $12 million increase in operating expenses primarily related to growth, a $7 million write-down of a marine-related asset, and a $7 million write-off of investment-related income, partially offset by a $36 million favorable impact from the growth in earning assets at Cat Financial.
Other Profit/Loss Items
-- Other income/expense was income of $80 million compared with income of $60 million in third quarter 2004. The improvement was due to higher interest income and the absence of a number of expense items incurred during the third quarter of 2004 that were individually not significant.
-- The provision for income taxes in the third quarter reflects an estimated annual tax rate of 30 percent as compared to a 27 percent rate in 2004. The increase is primarily due to a reduction in our estimated Extraterritorial Income Exclusion (ETI) benefits, partially attributable to the impact of American Jobs Creation Act (AJCA) permitting only 80 percent of ETI benefits in 2005, and also to a change in our geographic mix of profits. Our estimated annual tax rate excludes the $11 million discrete charge recorded in the second quarter for our repatriation plans including the impact of the AJCA.
The third quarter 2005 provision for income taxes includes an unfavorable adjustment of $18 million related to the first six months of 2005 resulting from an increase in the estimated annual tax rate from 29 to 30 percent. The change in the estimated rate was primarily from changes in our estimated tax benefits from ETI.
Employment At the end of the third quarter, worldwide employment was 83,899 compared with 75,530 one year ago. The increase was primarily due to about 4,300 hourly labor additions to support higher volume and the conversion of about 2,000 supplemental employees to full-time employment.
Sales and Revenues Outlook
(Millions of dollars) 2004 2005 % Actual Outlook Change Machinery and Engines North America $14,521 $17,700 22% EAME 7,505 8,950 19% Latin America 2,372 3,050 29% Asia/Pacific 3,938 4,250 8% Total Machinery and Engines 28,336 33,950 20%
Financial Products(1) 1,970 2,350 19%
Total $30,306 $36,300 20%
(1) Does not include revenues earned from Machinery and Engines of $199 million and $307 million in 2004 and 2005 outlook, respectively.
2005 Outlook - Sales and Revenues We project company sales and revenues will increase about 20 percent in 2005, setting a new record. That forecast assumes about a 12 percent increase in Machinery and Engines volume, a more than 5 percent gain from improved price realization and the rest from Financial Products revenues.
-- Interest rates in most countries, except for the United States, have been stable this year, and economic growth has slowed only slightly from last year's robust pace. Good economic growth, along with low interest rates, has provided an attractive investment environment. Machinery and equipment investments have increased much faster than overall economic growth in many countries, and those trends should continue for the rest of the year.
-- World demand for energy and most base metals has continued to grow, maintaining pressure on production capacities and inventories. As a result, prices increased over the course of 2005 and are very favorable for investment. Opportunities for mine development, oil and natural gas drilling and well servicing should remain favorable this year.
-- Consumers in many countries are upgrading housing, and home prices are rising. Growing incomes and favorable financing should keep residential construction strong in most regions this year.
-- The increase in world trade in this business cycle highlighted the inadequate condition of many countries' infrastructure. Economic recoveries and higher commodity prices improved many governments' finances, particularly in developing countries. As a result, several countries have boosted infrastructure spending.
-- Business profits are at record highs in many countries, financing is attractive and stock prices are up. Consequently, companies have started to boost spending on new structures and standby power. We expect these recoveries will accelerate.
North America (United States and Canada) Machinery and Engines sales are expected to increase about 22 percent in 2005.
-- We expect the U. S. Federal Reserve will continue increasing interest rates this year, bringing the Federal funds rate to at least 4 percent by the end of the year. Economic growth will continue around 3.5 percent, fast enough to support demand in key industries we serve but not so fast as to cause inflation to accelerate.
-- Housing starts have averaged over a 2 million unit annual rate this year, and permits for new construction have averaged even higher. With 30-year mortgage rates near 6 percent, new home prices rising and inventories relatively low, housing starts in 2005 should be the highest in more than 30 years.
-- Investment in nonresidential structures has slowly improved over the past two years, but we expect the recovery to accelerate. Investment is well below the previous peak, businesses have record cash flows and financing terms are favorable.
-- Prices for metals and energy commodities increased throughout the third quarter and are attractive for producers to increase output. Production of metals increased 9 percent year to date; however, coal production was down slightly due to lower electricity generation and some transportation problems. We expect recent increases in utility output and the need to rebuild stocks will boost coal demand in coming months.
-- The North American truck fleet is growing in response to higher freight volume and improved profits. Demand for on-highway trucks is expected to continue strong, particularly for larger units.
-- Canadian economic growth has been somewhat slower than in the United States, but low interest rates and high commodity prices have benefited construction, mining and energy. Those sectors should continue doing well the rest of the year.
EAME Machinery and Engines sales are expected to increase about 19 percent in 2005.
-- The Euro-zone economy continued to grow slowly, and we expect no change in interest rates this year. In the United Kingdom, weaker than expected growth prompted a recent cut in interest rates. Low interest rates have encouraged somewhat faster growth in investment and construction, particularly housing. We project overall European growth will be about 2 percent this year.
-- Both AME and the CIS are benefiting from higher metals and energy prices, and both regions should grow more than 5 percent this year. Improved economic growth has prompted some countries to increase spending on infrastructure.
Latin America Machinery and Engines sales are expected to increase about 29 percent in 2005.
-- Several countries recently cut interest rates, and we expect further rate cuts this year. Direct investment into the region is increasing, and overall economic growth should exceed 4 percent.
-- Higher metals prices have driven significant increases in production and investment in many countries. Better economic growth and lower interest rates have allowed construction to rebound from years of underinvestment.
Asia/Pacific Machinery and Engines sales are expected to increase about 8 percent in 2005.
-- Interest rates edged up slightly in recent months, but economic growth this year should exceed 6 percent. Rapid growth is requiring businesses to invest in new structures.
-- Australia and India increased mine production, especially for coal and iron ore. Prices for those commodities continue to be high, and we project investments in new mine capacity and supporting infrastructure will grow.
[Link to see chart for Consolidated Operating Profit Comparison 2005 Outlook vs. 2004: http://www.cat.com/chart31005.gif ]
(1) The PPS outlook is between $3.85 and $4.00. The above chart illustrates operating profit at the midpoint of this profit range. Each of the stair steps in the chart may individually vary within the outlook range.
(2) Includes $100 million of potential charges.
2005 Outlook - Profit The profit outlook for 2005 has been adjusted to reflect an estimated profit range of $3.85 to $4.00 per share, up 34 to 39 percent. The previous outlook reflected sales and revenues up 18 to 20 percent and profit per share of $4.00 to $4.20. The change in profit outlook includes potential charges of approximately $100 million before tax that are likely to be incurred in the fourth quarter and an increase in the estimated annual tax rate to 30 percent. Potential charges of $100 million are related to changes in our dealer distribution software and a product realignment that are under consideration. The fourth-quarter outlook for 2005 reflects sales and revenues of $9.6 billion and profit per share in a range between $1.01 and $1.16.
Preliminary 2006 Outlook Interest rates, except in the United States, have been fairly stable, and we expect only moderate rate increases in 2006. Inflation is low in most countries, and economic growth is not exceeding potential capacity. The world economy should grow about 3.5 percent, or the same as in 2005. Growth in the United States will slow to a little over 3 percent; improvements in Europe and Japan will offset this slowing.
-- Low interest rates, rising employment and better home prices should allow some growth in housing construction, particularly outside the United States. Hurricane damage repair in the U.S. Gulf region will be a positive catalyst for building construction in 2006.
-- Another year of good economic growth will leave nonresidential structures increasingly inadequate to efficiently support production. We expect businesses will use record cash flows to increase spending on construction and standby power.
-- Economic growth will put increasing stress on many countries' infrastructure. Governments are expected to use improved finances to increase infrastructure spending. We expect the U.S. highway bill will increase federal funds available for highway construction.
-- We believe the investment in mining and energy development that has occurred so far in this cycle has not been sufficient to restore adequate production capacity worldwide. Next year should be another good year for these industries, with prices down only slightly from this year.
-- Our preliminary projection is for about 10 percent increase in company sales and revenues over expected 2005 results.
-- The profit outlook for 2006 is expected to be up 15 to 25 percent from the middle of the profit range in the 2005 outlook.
The outlook described above reflects our base case expectations. Economic risks to this outlook include: (1) excessive increases in interest rates driven by central bank inflationary concerns and (2) high energy costs that could negatively impact consumption. These developments could become severe enough to lower our outlook for 2006.
Supplemental Information Information previously located in this section is now included in tabular format at http://www.cat.com/investor under the Quarterly Supplemental Information section.
QUESTION AND ANSWER
General
Q1: Will your 2007 on-highway engines be based on ACERT(R) Technology?
A: Yes. Caterpillar will utilize the ACERT Technology to meet the 2007 on-highway emissions requirements. We demonstrated Caterpillar technological and environmental leadership at the Mid-America Truck Show earlier this year when we presented our 2007 ACERT emissions solution to the trade and business press. Our press event, which highlighted the new On-highway Vocational Transmission and our Clean Power Technology commitment, included a chance for editors to drive an ACERT-equipped 2007 compliant truck. Cat was the only engine manufacturer with an operable 2007 clean diesel engine on display at the show. Moreover, engines have been provided to OEMs for summer-cooling tests and additional field evaluation units are now shipping to fleet customers.
ACERT Technology reduces emissions via a "building blocks" systems approach to air management, electronics and fuel systems. For 2007 on-highway engines, Caterpillar will build on the ACERT Technology foundation by utilizing a diesel particulate filter (DPF) to trap particulates and by introducing Clean Gas Induction (CGI). A differentiated approach, CGI will draw cool, clean filtered gas from downstream of the DPF and then put it into the engine's intake air system to achieve additional NOx reduction. Development of the Caterpillar unique CGI and Caterpillar Regeneration System (CRS) is showing added value versus competitive systems. Advantages in fuel economy, engine durability and after-treatment life are expected.
Q2: You've mentioned your accelerated timetable of having 2007 ACERT-equipped test engines placed with customers during mid-year 2005. Can you comment on the progress?
A: Over 100 customer evaluation engines have been shipped to OEM truck manufacturers, and they are in the process of being delivered to customers for testing. We continue to take and fill orders for customers who want to evaluate the 2007 engines.
Q3: How are plans going to leverage ACERT Technology into other off-road applications?
A: The ACERT launch in the machine business is well underway. By the end of 2005, 45 machine models powered by Tier 3/Stage IIIA ACERT-equipped engines should be in production. Caterpillar was the only manufacturer at CONEXPO exhibiting machines with Tier 3/Stage IIIA certified engines.
Third Quarter 2005 vs. Third Quarter 2004
Q4: Are recent price increases holding in the marketplace?
A: We continue to monitor the marketplace for the impact of the recent price actions. Indications are that these actions are finding their way into commercial transactions. The degree and speed may vary for different markets, but the trends at this time are indicating improving price levels. We closely monitor price levels for our products by region, and we are determined to maintain our market position.
Q5: Are you seeing any evidence yet of improvement in supply chain conditions?
A: Yes. For most components, our plants are seeing improved supplier delivery performance and overall supply chain efficiency. However, demand continues to increase, and our factories are working to raise production schedules to meet the strong growth in demand. Tires continue to have tight availability, and on a factory-by-factory basis a number of component categories are in tight supply.
Q6: Is product availability improving?
A: Machines -- Overall, availability has not yet recovered to where it was in the first half of 2004, and strong increases in demand continue to pose a challenge to our production operations. As a result, about 60 machine models are on managed distribution.
Engines -- Product availability is improving in most areas, with a few supply constraints still being worked. Heavy-duty truck and commercial engines have demonstrated substantial line rate increases. Our larger high-speed engine production is running at substantially higher line rates compared to 2004, but high demand has caused extended delivery times.
Q7: Are you at capacity for large mining products? If so, what are you doing about it?
A: Demand for mining products has increased at an unprecedented rate over the past two years, and our factories have responded by dramatically increasing production. Lead times on most large mining products are significantly longer than usual. We are working with our supply chain and our factories to respond to the increasing demand and have numerous 6 Sigma teams working to further increase our production.
Q8: Can you please provide more detail on your increases in core operating costs?
A: The following table summarizes the increase in core operating costs in third quarter 2005 versus third quarter 2004:
Core Operating Cost Change 3rd Quarter 2005 vs. (Millions of dollars) 3rd Quarter 2004 Manufacturing Costs $236 SG&A 24 R&D 41 Other Operating Costs 2 Total $303
Approximately 60 percent of the manufacturing cost increase is attributable to variable cost increases -- about half of which is material and the remainder due to volume-related inefficiencies and increased freight and expediting costs.
Manufacturing costs also include period manufacturing costs associated with building our products. Period manufacturing costs increased 10 percent or approximately $90 million to support the 17 percent increase in Machinery and Engines sales.
Machinery and Engines SG&A declined as a percentage of sales from 8.7 percent in third quarter 2004 to 8.2 percent in third quarter 2005 but was up $24 million versus 2004 excluding the impact of currency and retirement benefits.
Machinery and Engines operating margins are improving compared with the second half of 2004:
Q1 '04 Q2 '04 Q3 '04 Q4 '04 Q1 '05 Q2 '05 Q3 '05 8.0% 9.7% 7.9% 7.6% 8.7% 10.7% 10.5%
Q9: Why did the tax rate increase in the third quarter? Is it likely that 2006 is going to be up further?
A: The effective tax rate increased from 29 percent to 30 percent primarily because of a change in our estimate of ETI benefits. The rate will likely go up further next year because of the continued phase-out of ETI. The American Jobs Creation Act provides for the phase-out of ETI with 80 percent of benefits in 2005, 60 percent of benefits in 2006 and complete phase-out in 2007.
Outlook
Q10: Are the machine industries you serve approaching a peak after seeing sales growth in 2003, 2004 and 2005?
A: We don't think so. This recovery follows a four-year period of industry weakness, with flat sales from 1999 to 2002. Extended weak periods in the early 1980s and 1990s were followed by lengthy recoveries, with sales doubling over a five- to six-year period. In addition, many industries we serve still have growth potential.
In the United States, non-residential construction and mining have not yet regained prior peaks. The new highway bill should support further growth in highway construction. In Euro-zone countries, economic recovery has not really started, even after more than four years of weak growth. However, low interest rates are boosting housing construction and some investment in equipment.
AME, Latin America and the CIS are seeing gains from better commodity prices. Their economies, along with construction, are recovering from years of weak growth. Asian economies have demonstrated a long-term ability to grow rapidly, which requires more construction. We expect that to continue.
Finally, capacities in mining and energy are inadequate to meet today's requirements. Rebuilding adequate capacity and meeting future growth in demand for metals and energy will require significant further investment.
Q11: Please elaborate on your expectations for material costs in the 2005 outlook.
A: We had expected that material costs, particularly steel, would begin trending down over the second half of 2005. Costs for some types of steel did start to decline as we began the quarter. However, the outlook for the remainder of 2005 does reflect higher material costs than we had expected in our previous outlook.
Q12: Is incentive compensation a factor in the increase in core operating costs for 2005?
A: Based on our latest outlook, 2005 incentive compensation is expected to be about 10 percent lower than in 2004.
Q13: Your 2006 outlook doesn't appear to be achieving your ROS (Return on Sales) target of 9 percent plus -- is that still the target?
A: While our target is still 9 percent plus, the outlook for 2006 does not reflect that level of profitability. As compared with 2005, employee benefit costs, the expensing of stock options and the annual tax rate are all expected to negatively impact profitability -- we're looking for another record year, but the profitability projected is below our target.
Q14: Can you comment on the possible effect of recent natural disasters on your outlook?
A: The devastating earthquakes in Asia and the hurricanes along the U.S. Gulf Coast were tragic events that still require significant humanitarian effort in their aftermath, and we are proud of the response of our employees and dealers. These disasters are not likely to have a significant effect on 2005 profit.
GLOSSARY OF TERMS
1. Consolidating Adjustments -- Eliminations of transactions between Machinery and Engines and Financial Products.
2. Core Operating Costs -- Machinery and Engines variable manufacturing cost change adjusted for volume and change in period costs. Excludes the impact of currency and retirement benefits.
3. Currency -- With respect to sales and revenues, currency represents the translation impact on sales resulting from changes in foreign currency exchange rates versus the U.S. dollar. With respect to operating profit, currency represents the net translation impact on sales and operating costs resulting from changes in foreign currency exchange rates versus the U.S. dollar. Currency includes the impacts on sales and operating profit for the Machinery and Engines lines of business only; currency impacts on the Financial Products line of business are included in the Financial Products portions of the respective analyses. With respect to profit before tax, currency represents the net translation impact on sales, operating costs and other income/expense resulting from changes in foreign currency exchange rates versus the U.S. dollar. Also included in the currency impact on other income/expense are the effects of currency forward and option contracts entered into by the company to reduce the risk of fluctuations in exchange rates and the net effect of changes in foreign currency exchange rates on our foreign currency assets and liabilities.
4. EAME -- Geographic region including Europe, Africa, the Middle East and the Commonwealth of Independent States (CIS).
5. Earning Assets -- These assets consist primarily of total net finance receivables plus retained interests in securitized trade receivables, plus equipment on operating leases, less accumulated depreciation at Cat Financial. Net finance receivables represent the gross receivables amount less unearned income and the allowance for credit losses.
6. Engines -- A principal line of business including the design, manufacture, marketing and sales of engines for Caterpillar machinery, electric power generation systems; on-highway vehicles and locomotives; marine, petroleum, construction, industrial, agricultural and other applications; and related parts. Reciprocating engines meet power needs ranging from 5 to over 22,000 horsepower (4 to over 16 200 kilowatts). Turbines range from 1,200 to 20,500 horsepower (900 to 15 000 kilowatts).
7. Financial Products -- A principal line of business consisting primarily of Caterpillar Financial Services Corporation (Cat Financial), Caterpillar Insurance Holdings, Inc. (Cat Insurance), Caterpillar Power Ventures Corporation (Cat Power Ventures) and their respective subsidiaries. Cat Financial provides a wide range of financing alternatives to customers and dealers for Caterpillar machinery and engines, Solar gas turbines, as well as other equipment and marine vessels. Cat Financial also extends loans to customers and dealers. Cat Insurance provides various forms of insurance to customers and dealers to help support the purchase and lease of our equipment. Cat Power Ventures is an active investor in independent power projects using Caterpillar power generation equipment and services.
8. Latin America -- Geographic region including the Central and South American countries and Mexico.
9. Machinery -- A principal line of business which includes the design, manufacture, marketing and sales of construction, mining and forestry machinery-track and wheel tractors, track and wheel loaders, pipelayers, motor graders, wheel tractor-scrapers, track and wheel excavators, backhoe loaders, log skidders, log loaders, off-highway trucks, articulated trucks, paving products, telescopic handlers, skid steer loaders and related parts. Also includes logistics services for other companies.
10. Machinery and Engines -- Due to the highly integrated nature of operations, represents the aggregate total of the Machinery and Engines lines of business and includes primarily our manufacturing, marketing and parts distribution operations.
11. Manufacturing Costs -- Represents our cost of goods sold. Comprised of variable costs adjusted for volume and period manufacturing costs. Variable manufacturing costs are defined as having a direct relationship with the volume of production. This includes material costs, direct labor and other costs that vary directly with production volume such as freight, power to operate machines, and supplies that are consumed in the manufacturing process. Period manufacturing costs support production but are defined as generally not having a direct relationship to short-term changes in volume. Examples include machine and equipment repair, depreciation on manufacturing assets, facility support, procurement, factory scheduling, manufacturing planning and operations management. Excludes the impact of currency and retirement benefits.
12. Period Costs -- Comprised of Machinery and Engines period manufacturing costs, SG&A expense, R&D expense and other operating costs. Excludes the impact of currency and retirement benefits.
13. Price Realization -- The impact of net price changes excluding currency.
14. Retirement Benefits -- Cost of defined benefit pension plans, defined contribution plans and retirement healthcare and life insurance.
15. Sales Volume -- With respect to sales and revenues, sales volume represents the impact of changes in the quantities sold for machines, engines and parts. With respect to operating profit, sales volume represents the impact of changes in the quantities sold for machines, engines and parts combined with the net operating profit impact of changes in the relative weighting of machines, engines and parts sales with respect to total sales.
16. 6 Sigma -- On a technical level, 6 Sigma represents a measure of variation that achieves 3.4 defects per million opportunities. At Caterpillar, 6 Sigma represents a much broader cultural philosophy to drive continuous improvement throughout the value chain. It is a fact-based, data-driven methodology that we are using to improve processes, enhance quality, cut costs, grow our business and deliver greater value to our customers through Black Belt-led project teams. At Caterpillar, 6 Sigma goes beyond mere process improvement -- it has become the way we work as teams to process business information, solve problems and manage our business successfully.
NON-GAAP FINANCIAL MEASURES The following definition is provided for "non-GAAP financial measures" in connection with Regulation G issued by the Securities and Exchange Commission. This non-GAAP financial measure has no standardized meaning prescribed by U.S. GAAP, and therefore is unlikely to be comparable to the calculation of similar measures for other companies. Management does not intend this item to be considered in isolation or as a substitute for the related GAAP measure.
Machinery and Engines Caterpillar defines Machinery and Engines as it is presented in the supplemental data as Caterpillar Inc. and its subsidiaries with Financial Products accounted for on the equity basis. Machinery and Engines information relates to the design, manufacture and marketing of our products. Financial Products information relates to the financing to customers and dealers for the purchase and lease of Caterpillar and other equipment. The nature of these businesses is different, especially with regard to the financial position and cash flow items. Caterpillar management utilizes this presentation internally to highlight these differences. We also believe this presentation will assist readers in understanding our business. Pages 27-32 reconcile Machinery and Engines with Financial Products on the equity basis to Caterpillar Inc. Consolidated financial information.
The information included in the Outlook section is forward-looking and involves risks and uncertainties that could significantly affect expected results. A discussion of these risks and uncertainties is contained in Form 8-K filed with the Securities & Exchange Commission (SEC) on October 21, 2005. This filing is available on our website at http://www.cat.com/sec_filings . Caterpillar's latest financial results and current outlook are also available via:
Telephone: (800) 228-7717 (Inside the United States and Canada) (858) 244-2080 (Outside the United States and Canada)
Internet: http://www.cat.com/investor http://www.cat.com/irwebcast (live broadcast/replays of quarterly conference call)
Caterpillar Inc. Condensed Consolidated Statement of Results of Operations (Unaudited) (Dollars in millions except per share data)
Three Months Ended Nine Months Ended September 30, September 30, 2005 2004 2005 2004
Sales and revenues: Sales of Machinery and Engines $8,392 $7,175 $24,965 $20,277 Revenues of Financial Products 585 484 1,711 1,445 Total sales and revenues 8,977 7,659 26,676 21,722
Operating costs: Cost of goods sold 6,547 5,745 19,652 16,009 Selling, general and administrative expenses 775 701 2,308 2,118 Research and development expenses 285 240 794 685 Interest expense of Financial Products 197 130 551 370 Other operating expenses 233 180 654 539 Total operating costs 8,037 6,996 23,959 19,721
Operating profit 940 663 2,717 2,001
Interest expense excluding Financial Products 68 60 198 176 Other income (expense) 80 60 278 171
Consolidated profit before taxes 952 663 2,797 1,996
Provision for income taxes 303 182 850 549 Profit of consolidated companies 649 481 1,947 1,447
Equity in profit (loss) of unconsolidated affiliated companies 18 17 61 37
Profit $667 $498 $2,008 $1,484
Profit per common share $.98 $.73 $2.95 $2.17
Profit per common share - diluted(1) $.94 $.70 $2.84 $2.10
Weighted average common shares outstanding (millions) - Basic 678.8 683.6 680.5 684.5 - Diluted(1) 710.7 706.0 707.4 708.4
Cash dividends declared per common share $- $- $.46 $.39
(1) Diluted by assumed exercise of stock options, using the treasury stock method. Certain amounts for prior periods have been reclassified to conform to current financial statement presentation.
Caterpillar Inc. Condensed Consolidated Statement of Financial Position (Unaudited) (Millions of dollars)
Assets Sep. 30, Dec. 31, Current assets: 2005 2004
Cash and short-term investments $967 $445 Receivables - trade and other 7,319 7,463 Receivables - finance 5,725 5,182 Deferred and refundable income taxes 581 398 Prepaid expenses 1,301 1,369 Inventories 5,469 4,675 Total current assets 21,362 19,532
Property, plant and equipment - net 7,817 7,682 Long-term receivables - trade and other 893 764 Long-term receivables - finance 10,336 9,903 Investments in unconsolidated affiliated companies 563 517 Deferred income taxes 707 674 Intangible assets 462 315 Goodwill 1,451 1,450 Other assets 2,274 2,258 Total assets $45,865 $43,095
Liabilities Current liabilities: Short-term borrowings: -- Machinery and Engines $603 $93 -- Financial Products 5,031 4,064 Accounts payable 3,425 3,580 Accrued expenses 2,508 2,261 Accrued wages, salaries and employee benefits 1,735 1,730 Customer advances 554 447 Dividends payable - 141 Deferred and current income taxes payable 583 259 Long-term debt due within one year: -- Machinery and Engines 234 6 -- Financial Products 3,850 3,525 Total current liabilities 18,523 16,106
Long-term debt due after one year:
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